Core concept of process
Reduced Energy Consumption:
• Waste sulfuric acid containing hydrogen peroxide is removed simultaneously during the reaction, eliminating the need for special removal procedures.
• Low-content waste sulfuric acid can be directly converted into a green product without the need for additional concentration and water removal.
Safety:
• The product is a solid, reducing transportation risks.
• The process is mild, increasing operational safety.
Reduced Production Costs:
• The solidification process is simple, requiring minimal equipment, minimal construction, and low investment costs.
• Highly stable process, automated, and requires minimal manpower.
• High waste sulfuric acid removal capacity and speed, effectively reducing production costs.
Mutual benefits are prioritized for producers, processors, distributors, users, and consumers.
Product Market:
• Designed for bulk materials, the product enjoys high global market demand, ensuring reliable sales.
• The product can be used in a variety of industries.
Technical Features
1. High Product Yield
High reaction efficiency, requiring no catalysts or purification, achieving a 100% conversion rate for waste sulfuric acid.
2. Low Raw Material Cost
The use of inexpensive, readily available waste sulfuric acid and other raw materials contributes to economic efficiency.
3. Low Energy Consumption
The reaction heat is utilized to remove hydrogen peroxide and water from the waste sulfuric acid, eliminating the need for heating the reaction, resulting in energy savings and carbon reduction.
4. High Operational Safety
Upon completion, the highly hazardous waste sulfuric acid/hydrogen peroxide is converted into neutral sulfate, minimizing risks to personnel and equipment.
5. Environmentally Friendly
Waste acid gas generated during the process is absorbed and recycled through a water scrubber, resulting in low wastewater production and minimal solid waste.
6. High Reaction Selectivity
The reaction is simple: sulfuric acid reacts with iron, aluminum hydroxide, and magnesium oxide to convert all raw materials into products.
7. Simple Automation and Control
The process is easily automated, ensuring consistent quality and reducing labor requirements.
8. Low Equipment and Maintenance Costs
The equipment is simple, durable, and easy to maintain, reducing capital and operating costs. 9. High Flexibility (Adjustability)
The process can adjust output or product composition based on demand to respond to market changes.
10. Mature Technology/Good Scalability
The process has an established technical foundation and is easily scalable from laboratory to industrial production.
Economic Benefit Analysis
Low Investment Cost
Only the reactor needs to be corrosion-resistant
After completion, the reaction is neutral, resulting in low manufacturing and storage equipment costs
Minimal air, water, and solid waste, resulting in low investment costs for environmental protection equipment
Low Operating Costs
Low Raw Material Costs
Simple reaction, high conversion rate, no purification required
High degree of automation, low labor requirements
Low energy consumption for steam, electricity, and water
Low Pollution Control Costs
No air emissions pollution control required
Very small amounts of wastewater discharged (depending on the purity of the source sulfuric acid)
No solid waste needs to be outsourced
Recycling Value - Can be used in other industrial applications
Industrial Aluminum Sulfate
Industrial Ferrous Sulfate
Industrial Magnesium Sulfate, Magnesium Sulfate Heptahydrate
• Waste sulfuric acid containing hydrogen peroxide is removed simultaneously during the reaction, eliminating the need for special removal procedures.
• Low-content waste sulfuric acid can be directly converted into a green product without the need for additional concentration and water removal.
Safety:
• The product is a solid, reducing transportation risks.
• The process is mild, increasing operational safety.
Reduced Production Costs:
• The solidification process is simple, requiring minimal equipment, minimal construction, and low investment costs.
• Highly stable process, automated, and requires minimal manpower.
• High waste sulfuric acid removal capacity and speed, effectively reducing production costs.
Mutual benefits are prioritized for producers, processors, distributors, users, and consumers.
Product Market:
• Designed for bulk materials, the product enjoys high global market demand, ensuring reliable sales.
• The product can be used in a variety of industries.
Technical Features
1. High Product Yield
High reaction efficiency, requiring no catalysts or purification, achieving a 100% conversion rate for waste sulfuric acid.
2. Low Raw Material Cost
The use of inexpensive, readily available waste sulfuric acid and other raw materials contributes to economic efficiency.
3. Low Energy Consumption
The reaction heat is utilized to remove hydrogen peroxide and water from the waste sulfuric acid, eliminating the need for heating the reaction, resulting in energy savings and carbon reduction.
4. High Operational Safety
Upon completion, the highly hazardous waste sulfuric acid/hydrogen peroxide is converted into neutral sulfate, minimizing risks to personnel and equipment.
5. Environmentally Friendly
Waste acid gas generated during the process is absorbed and recycled through a water scrubber, resulting in low wastewater production and minimal solid waste.
6. High Reaction Selectivity
The reaction is simple: sulfuric acid reacts with iron, aluminum hydroxide, and magnesium oxide to convert all raw materials into products.
7. Simple Automation and Control
The process is easily automated, ensuring consistent quality and reducing labor requirements.
8. Low Equipment and Maintenance Costs
The equipment is simple, durable, and easy to maintain, reducing capital and operating costs. 9. High Flexibility (Adjustability)
The process can adjust output or product composition based on demand to respond to market changes.
10. Mature Technology/Good Scalability
The process has an established technical foundation and is easily scalable from laboratory to industrial production.
Economic Benefit Analysis
Low Investment Cost
Only the reactor needs to be corrosion-resistant
After completion, the reaction is neutral, resulting in low manufacturing and storage equipment costs
Minimal air, water, and solid waste, resulting in low investment costs for environmental protection equipment
Low Operating Costs
Low Raw Material Costs
Simple reaction, high conversion rate, no purification required
High degree of automation, low labor requirements
Low energy consumption for steam, electricity, and water
Low Pollution Control Costs
No air emissions pollution control required
Very small amounts of wastewater discharged (depending on the purity of the source sulfuric acid)
No solid waste needs to be outsourced
Recycling Value - Can be used in other industrial applications
Industrial Aluminum Sulfate
Industrial Ferrous Sulfate
Industrial Magnesium Sulfate, Magnesium Sulfate Heptahydrate